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Master Rip Cuts: How to Cut Straight with a Panel Saw (Beginner's Guide)

Master Rip Cuts: How to Cut Straight with a Panel Saw (Beginner's Guide)

Master Rip Cuts: How to Cut Straight with a Panel Saw (Beginner's Guide)

Are you ready to master the art of rip cuts? Whether you're a woodworking newbie or just want to refine your skills, learning to cut straight along the grain with a panel saw is an essential skill. Let's dive into this beginner-friendly guide to help you make those perfect cuts!

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Tools You’ll Need

Before you start, gather the following tools:

  • Panel saw (or rip saw) – A saw with no back that allows for straight cuts through timber.
  • Combination square – For measuring and marking straight lines.
  • Bench vice – To secure your timber while cutting.
  • Scrap timber – To practice on.
  • Wedge (optional) – For securing long pieces of timber.
  • Combination Square

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What is a Rip Cut?

A rip cut is a type of cut where the saw cuts along the grain of the wood, following the fibers. This differs from a crosscut, where the saw cuts across the grain. Rip cuts can be tricky to master, but with practice, they become easier.

Why a Panel Saw?

For this tutorial, we'll be using a panel saw, a versatile tool that works for both rip cuts and cross cuts. Unlike a tenon saw (which has a back that prevents deep cuts), a panel saw lets you slice right through the wood. While panel saws can handle both types of cuts, you can also get specialized rip saws for even better performance.

Ready to get started? Here’s your step-by-step guide!


Step 1: Measure and Mark Your Wood

Measure and Mark Your Wood

The first step is to measure how much wood you need to cut off. For this tutorial, we'll remove 55mm from a piece of scrap timber (your measurements might vary).

  • Use a combination square to measure and mark your cutting line.
  • Make sure to mark the waste side (the part you'll be cutting off) clearly. Double hash marks will help avoid confusion.

Step 2: Secure Your Timber

Secure Your Timber

Now that your line is marked, it’s time to secure your timber. Place it in a workbench vice or other secure setup so the wood stays still as you cut. This ensures your cuts are straight and controlled.

  • Tip: Position your timber so that it’s easy to cut without your body or arm interfering with the saw. You'll want maximum control and comfort as you cut.

Step 3: Start Cutting Slowly


Start Cutting Slowly


Hold the panel saw with both hands, one on the handle and the other supporting the saw blade. Begin the cut slowly, making small, controlled movements along the marked line.

  • Focus on cutting with the grain direction. The first few strokes will create a "kerf," or groove, that helps guide the saw.
  • If you hit a knot or tricky grain, you might need to adjust your pressure and angle slightly.


Step 4: Maintain Control Over the Saw

Maintain Control Over the Saw

As you progress, keep the saw under control. If it starts to veer off the line, you can adjust by gently twisting the saw’s handle to guide it back on track.

  • Remember💡: patience is key! Avoid rushing – a slower, more controlled cut will give you better results and a cleaner finish.

Step 5: Check for Accuracy

Check for Accuracy

Once you’ve made your cut, check how close you are to your marked line. A perfect rip cut should be very close to your line, with no visible gaps.

  • If it’s your first time, a small variation of 2-3mm is perfectly normal. With more practice, you’ll get closer to that perfect line every time.


Step 6: Inspect for Squareness

Inspect for Squareness

To ensure your cut is square (and not at an angle), check the edge of the wood with a square tool.

  • Run the square across the timber's edge to confirm that it’s straight and square to the face of the timber.
  • A well-cut piece should have no light visible through the joint and should match up perfectly on both sides of the cut.


Step 7: Fine-Tune Your Technique

Fine-Tune Your Technique

With your first cut done, take a moment to review the process:

  • Did you stay on the line?
  • Is the timber square?

If it’s a little rough, don’t stress – rip cuts take practice. As you improve, you’ll get smoother, more precise cuts every time.

Final Thoughts

Congrats! 🙌You’ve just completed your first rip cut! As with any woodworking skill, practice makes perfect. Continue practicing on scrap pieces of timber, and soon you'll be able to make rip cuts with ease.


Want to level up your skills?  Check out our next video for more advanced techniques and tips on rip cuts – especially if you’re headed into carpentry on-site.


Quick Recap:

  1. Measure and mark your cut.
  2. Secure the timber in a vice.
  3. Start the cut slowly with the panel saw.
  4. Keep control of the saw and adjust your pressure as needed.
  5. Check your cut for accuracy and squareness.
  6. Fine-tune your technique with practice!


Keep Practicing!

Remember, the key to a great rip cut is control, patience, and accuracy. As you practice, you'll improve your technique and become more confident with each cut. Stay tuned for more tutorials, and happy woodworking!

Watch the Full Tutorial

For a detailed walkthrough, watch my video tutorial on YouTube: Master Rip Cuts: How to Cut straight with a Panel Saw (Beginner's Guide)


Ready to build something? Grab your tools, hit the workshop, and let's get cutting! 😎🔨